In Saudi Arabia’s scorching climate, maintaining manageable indoor temperatures in industrial settings is a constant struggle—and a major cost driver. This case study dives into the story of how a leading manufacturing plant in Riyadh cut cooling expenses by 23% in under 18 months using SolarExsys’s white reflective silicone roof coating.
Project Overview
- Location: Riyadh, Saudi Arabia
- Facility Type: Industrial production & logistics hub
- Roof Area: 10,200 m² (approx. 110,000 sq. ft.)
- Existing Roof Type: Concrete deck with bitumen felt
- Problem: Excessive heat absorption, rising cooling bills, equipment wear, and indoor discomfort
Challenges Faced
- Summer roof temperatures exceeding 75°C
- Indoor working conditions reaching 38–40°C
- Air conditioning systems running 24/7 with rising maintenance needs
- Decreased worker productivity and high energy bills
Why SolarExsys Was Chosen
After consultations with three regional contractors, SolarExsys stood out due to:
- High SRI (Solar Reflectance Index) above 100
- Proven performance in GCC climates
- 20-year warranty
- Quick-curing, moisture-resistant white silicone formula
Implementation Details
- Preparation: Cleaning, repair of cracks, removal of damaged waterproofing
- Coating Application: Two layers of SolarExsys white silicone with reinforcement fabric at vulnerable joints
- Timeframe: 14 working days with minimal operational disruption
Results After 6 Months
- Roof Surface Temperature Drop: 34°C reduction (from 76°C to 42°C)
- Indoor Ambient Temperature Drop: 7°C average
- Cooling Energy Consumption: 23% reduction
- Estimated Annual Savings: ~SAR 102,000 ($27,200)
- ROI Period: 16–18 months
- Employee Feedback: Noticeable improvement in thermal comfort and working conditions
Additional Benefits
- Equipment Longevity: Reduced thermal stress on HVAC systems
- Reduced Downtime: Fewer heat-related shutdowns
- Compliance: Aligned with Saudi Vision 2030 energy efficiency goals
- Visual Impact: Clean, bright white roof contributed to better brand image
Expert Commentary
“Applying SolarExsys was a game changer. We used to battle heat every summer—now, even our AC systems breathe easier. This is no longer just a coating—it’s a strategy.”
— Operations Director, Riyadh Plant
Conclusion & CTA
This Riyadh factory’s success demonstrates how investing in smart building materials like SolarExsys’s white reflective coating delivers real, measurable impact.
Call to Action: If you operate in the GCC and want to slash your energy bills while enhancing workplace conditions, talk to SolarExsys today for a free consultation and project estimate.
